Pharma QC & Weighing Systems
Precision weighing and QC machine integration built to support 21 CFR Part 11
Privya Solution LLP's Pharmaceutical Systems deliver precision dispensing, analytical balance capture, and turnkey integration for physical QC testing machines (Hardness, Disintegration, Friability, Leak Test), analytical meters (pH/DO, Gas Analyzers), and drying ovens with immutable ALCOA+ audit trails and eBMR generation.
Why Businesses Choose This Solution
Pharma QC & Weighing Systems
Core Features
QC Testing Machine Interfacing
Automated capture from Tablet Hardness Testers, Disintegration Testers, Friability Testers, Leak Test Apparatus, and Laboratory Ovens directly into batch records.
Analytical Balance & Sensor Sync
Direct RS232/USB/Ethernet integration with analytical balances, pH & DO meters, and gas analyzers across testing laboratories.
Precision Dispensing Workflows
Step-by-step dispensing workflow with mandatory tare, pre-weigh, and post-weigh verification at every stage.
Electronic Batch Records (eBMR)
Complete eBMR with automatic capture of QC machine readings, weights, operator ID, timestamps, and calibration certificates.
21 CFR Part 11 Compliance
Full electronic signature support, immutable audit trail, user access control, and ALCOA+ data integrity mandates.
Batch Variance & OOS Control
Theoretical vs actual batch parameter comparison with automatic deviation locks on any parameter exceeding tolerance.
Standardized Label Printing
Automated dispensing and sample labels with lot, quantity, operator, date, and unique QR/barcode dispensing IDs.
Sampling & LIMS Management
QC sampling workflows with sample identification, storage location tracking, and real-time LIMS synchronization.
Instrument Calibration Tracking
Schedule management for balances and QC testers with automatic blocking of uncalibrated instruments.
Audit-Ready Dashboard & Reports
Shift-wise QC summary, variance reports, compliance dashboards, and regulatory-ready inspection PDFs.
How It Works
Batch & Test Initiation
Production order or QC testing request received from ERP/LIMS with specification limits, BOM, and allowed variances.
Material & Machine Verification
Operator scans sample barcode, verifying test status, calibration validity of the target testing machine or balance.
Automated Instrument Interfacing
Target equipment (Hardness tester, pH/DO meter, Gas analyzer, Disintegration, Friability, Leak tester, or Oven) connects in real time.
Direct Zero-Keystroke Capture
Values captured directly into system buffer. Software checks against target recipe range and alerts immediately on deviation.
Electronic Batch & QC Record
Complete eBMR or QC certificate auto-generated with captured data, operator ID, dual e-signatures, timestamps, and calibration logs.
Compliance Sign-off & ERP Sync
Batch QC status verified, deviations logged, and released to packaging or warehouse only after authorized supervisor e-approval.
Industry Use Cases
Hardness, disintegration, and friability capture
Eliminated manual paper logs and calculator errors — 100% digital IPQC release
pH / DO meter, gas analyzer & analytical balance capture
Cut sample test logging time by 50% with zero transcription defects
Blister leak test apparatus & headspace gas validation
Guaranteed 100% seal integrity compliance with camera and vacuum logging
LOD oven thermal cycles and bulk ingredient dispensing
Reduced material variance from 2.1% to 0.3% across active batches
GMP dispensing & physical testing for dietary supplements
Built to support FDA audit readiness and ALCOA+ data integrity compliance
Revised Schedule M compliance for animal medicine manufacturing
Supported Schedule M digital alignment in 3 weeks post-implementation
Technology & Integrations
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Book a 30-minute demo using your products, devices and process.