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Service Pillars

Core Engineering & Automation Services

Turnkey engineering capabilities bridging physical scales, barcode scanners, RFID readers, and PLCs with your enterprise application stack.

Pillar 01Enterprise Engineering Scope
Sub-50ms Buffer Sync

Hardware-to-Software Integration

Turnkey interfacing connecting shop-floor physical measurement hardware and QC testing equipment directly to enterprise application layers. Eliminates manual keystrokes and human data transcription errors.

Key Technical Capabilities & Standards
RS-232, RS-485, USB, Modbus TCP/IP, and Ethernet protocols
Zero-keystroke weight and QC machine parameter capture into system buffers
Automated formula execution (Friability % loss, LOD moisture %, SD/RSD)
Dynamic anti-vibration weight stabilizing algorithms
Multi-instrument laboratory networking and 21 CFR Part 11 centralized audit trails
Hardware & Systems Handled
6 Key Systems
  • 1Tablet hardness testers & physical QC equipment
  • 2pH & dissolved oxygen (DO) meters
  • 3Headspace gas analyzers & packaging testers
  • 4Disintegration & friability test apparatuses
  • 5Vacuum leak test apparatus machines
  • 6Laboratory drying & stability ovens

Ready to deploy?

Turnkey engineering scope & SLA

Consult our engineers

Hardware-to-Software Integration

Turnkey interfacing connecting shop-floor physical measurement hardware and QC testing equipment directly to enterprise application layers. Eliminates manual keystrokes and human data transcription errors.

Hardware Handled

Tablet hardness testers & physical QC equipmentpH & dissolved oxygen (DO) metersHeadspace gas analyzers & packaging testers+3 more

Custom Middleware & API Development

Engineering secure, real-time data integration bridges (REST APIs, webhooks, data adapters) that transmit weight, batch, and vehicle data straight into SAP and custom ERPs.

Hardware Handled

WeightSync API engineSAP RFCs / BAPI connectorsRESTful HTTPS endpoints+3 more

Regulatory Validation & IPQC Compliance

Pharma-grade software validation services built to support alignment with 21 CFR Part 11, GMP, and ALCOA+ data integrity principles for in-process quality control.

Hardware Handled

LabConnect verification platformElectronic Batch Manufacturing Records (eBMR)Dual-operator biometric / PIN sign-offs+3 more

Weighbridge & Gate Automation Services

Unattended weighbridge automation service using long-range RFID vehicle tags, automated boom barriers, CCTV photo capture, and gross-tare-net calculation engines.

Hardware Handled

GateWeigh automation platformLong-range RFID windshield tags & readersHigh-definition IP optical cameras+3 more

Logistics & Dispatch Verification Services

High-speed verification setups for warehouses and courier hubs. Automatically captures stable parcel weight, triggers photo verification, and generates instant receipts.

Hardware Handled

VisionVerify parcel scanning systemIndustrial overhead IP camerasDynamic in-motion conveyor scales+3 more
Platform Implementations

Specialized Systems & Platform Implementation

Interlinking our engineering services directly with proven industrial software platforms for pharma, logistics, steel, and manufacturing.

LabConnect

Pharmaceutical & Chemical Verification

Built to Support 21 CFR Part 11
Service Focus & Core Capability

IPQC Smart Verification Service: Barcode/QR batch validation, dual-operator sign-offs, and eBMR generation.

Target Industry & Use Case

Pharma manufacturing, chemical processing, cleanroom batch weighing.

Raw material batch barcode & QR scan verification
Dual-operator electronic approval workflows
Real-time eBMR generation & immutable audit trail
Zero tolerance weight variance interlock
Explore ImplementationView Case Study

VisionVerify

Logistics & Warehousing Hubs

Under 800ms Capture Time
Service Focus & Core Capability

Smart Parcel Verification Service: Auto stable weight detection + photo-embedded PDF receipt generation.

Target Industry & Use Case

Logistics hubs, courier dispatch centers, e-commerce warehousing.

Conveyor scale auto stable weight detection
Automated overhead camera photo proofing
Photo-embedded PDF dispatch receipt generation
WMS / 3PL API courier synchronization
Explore ImplementationView Case Study

GateWeigh

Heavy Industry & Yard Logistics

24/7 Unmanned Operations
Service Focus & Core Capability

Vehicle Gross/Tare Validation Service: Unattended weighbridge automation with RFID gating and CCTV anti-fraud.

Target Industry & Use Case

Steel plants, bulk material yards, mining, heavy industrial plants.

Long-range RFID vehicle identification gates
Automated boom barrier & traffic light sequencing
Front & top CCTV image capture with timestamp
Real-time Gross / Tare / Net ERP data push
Explore ImplementationView Case Study

WeightSync API

Enterprise Middleware & Shop Floor

Sub-Second ERP Sync
Service Focus & Core Capability

Auto Weight Capture Service: Multi-station balance connection API with real-time variance detection & supervisor approval.

Target Industry & Use Case

Shop-floor manufacturing, multi-scale weighing rooms, quality labs.

Direct balance API (RS-232, TCP/IP, USB) integration
Tolerance deviation warning & supervisor override
Direct bi-directional sync with SAP and custom ERPs
Offline queuing engine with zero data loss guarantee
Explore ImplementationView Case Study
Shop Floor & Laboratory Instrumentation

Physical QC Machine & Testing Instrument Interfacing

Privya Solution LLP provides turnkey device interfacing, serial/IP middleware, and 21 CFR Part 11 compliant integration for all major quality testing instruments across pharmaceutical and manufacturing facilities.

Physical Testing

Tablet Hardness Tester

Physical QC & Solid Dosage

Automated breaking force, thickness, diameter, and weight capture directly from multi-parameter tablet hardness testers into digital IPQC and eBMR logs with 21 CFR Part 11 compliant audit trails.

Hardness
84.5 N
Tablet Thickness
4.12 mm
API Ready
Analytical & Chemical

pH & Dissolved Oxygen (DO) Meter

Analytical QC & Media Prep

Continuous and endpoint telemetry capture for pH, oxidation-reduction potential (ORP), and dissolved oxygen (DO) concentration with automatic buffer calibration validation and temperature compensation.

pH Value
7.24 pH
Dissolved Oxygen
6.85 mg/L
API Ready
Analytical & Chemical

Headspace & MAP Gas Analyzer

Packaging QC & Shelf-Life

Precision headspace gas analysis capturing residual O2, CO2, and internal chamber pressures from vials, ampoules, blister packs, and pouches to safeguard oxygen-sensitive drug formulations.

Residual Oxygen
0.42 %
Carbon Dioxide
18.6 %
API Ready
Physical Testing

Tablet & Capsule Disintegration Tester

Pharmacopeial Solid Dosage Release

Automated basket stroke timing and bath temperature capture for solid dosage form breakdown testing, replacing manual operator stopwatches with optical/sensor-verified endpoint logs.

Disintegration Time
04:32 min:sec
Water Bath Temperature
37.0 °C
API Ready
Physical Testing

Tablet Friability & Abrasion Tester

Physical QC & Tablet Durability

Direct dual-balance interfacing that records initial tablet tare weight, triggers calibrated 100-revolution tumbling cycles, captures final de-dusted weight, and computes exact % friability automatically.

Initial Weight
6.5420 g
Final Weight
6.5165 g
API Ready
Packaging & Integrity

Packaging Vacuum Leak Test Apparatus

Packaging Seal & Blister Integrity

Digital vacuum level monitoring and hold-time cycle logging for blister strips, induction-sealed bottles, and parenteral vials, ensuring packaging seal integrity and preventing moisture ingress.

Chamber Vacuum Level
-450 mmHg
Vacuum Hold Duration
120 sec
API Ready
Thermal & Environmental

Laboratory Drying Oven & Stability Chamber

LOD & Thermal Stability

Continuous multi-zone temperature telemetry, soak-time validation, and analytical balance integration for automated Loss on Drying (LOD) moisture content calculation and thermal stability logging.

Chamber Temperature
105.2 °C
Target Set Point
105.0 °C (± 1.0°C)
API Ready
Direct Instrument Telemetry
21 CFR Part 11 Active
Target Instrument:

Tablet Hardness Tester

Integrated with:LabConnecteBMRWeightSync API
Live Parameters Captured
Zero-Keystroke Auto Capture
Hardness
84.5 N
N / Kp / ScSYNCED
Tablet Thickness
4.12 mm
mmSYNCED
Tablet Diameter
9.55 mm
mmSYNCED
Individual Weight
248.6 mg
mgSYNCED
Hardware Communication Protocols
RS-232 SerialUSB CDC/HIDEthernet TCP/IPModbus RTU
Compatible Instrument Manufacturers
ElectrolabDr. Schleuniger (Pharmatest)SotaxErwekaLabindiaTorontech
Privya Solution Integration Value
Eliminates manual transcription of tablet crushing strength
Automatic batch mean, min/max, and standard deviation (SD/RSD) calculation
Immediate Out-of-Specification (OOS) deviation lock in LabConnect
Cryptographically secured dual-operator e-signatures and ALCOA+ audit trails
Supported Devices
7+
QC & Lab Equipment Types Interfaced
Automated Ingestion
100%
Zero-Keystroke Direct Telemetry Ingestion
Pharma Compliance
Part 11
ALCOA+ Audit Trails & Dual E-Signatures
Data Integration
Real-Time
Instant Posting to SAP ERP, eBMR & LIMS
Vertical Solutions

Industry-Specific Service Deliverables

Engineered solutions tailored to the strict compliance, throughput, and operational demands of critical vertical sectors.

In-Process Verification Built for 21 CFR Part 11 & ALCOA+

Pharmaceutical & Chemical Manufacturing

Core Service Deliverables:
1

Implementation of IPQC verification workflows built to support 21 CFR Part 11 across formulation and packaging suites.

2

Direct digital integration of QC machines: Hardness testers, pH/DO meters, Gas analyzers, Disintegration & Friability testers, Leak test apparatus, and Ovens.

3

Part 11-ready audit trails, encrypted electronic signatures, and automated eBMR recording.

4

Dual-operator approval steps for critical batch weight and QC parameter measurements with tolerance limits.

Supported Hardware & Peripherals

Hardness testers, pH/DO meters, gas analyzers, disintegration/friability testers, leak test machines, drying ovens, analytical balances, bench scales, barcode terminals

Engagement Highlights
Complete documentation and SOP mapping
On-site calibration & operator onboarding
Seamless integration with current enterprise ERP
Request Vertical Engineering Scope
Pharma Grade

Pharmaceutical & Chemical Manufacturing

In-Process Verification Built for 21 CFR Part 11 & ALCOA+

  • Implementation of IPQC verification workflows built to support 21 CFR Part 11 across formulation and packaging suites.
  • Direct digital integration of QC machines: Hardness testers, pH/DO meters, Gas analyzers, Disintegration & Friability testers, Leak test apparatus, and Ovens.
  • Part 11-ready audit trails, encrypted electronic signatures, and automated eBMR recording.
  • Dual-operator approval steps for critical batch weight and QC parameter measurements with tolerance limits.
Supported Hardware
Hardness testerspH/DO metersgas analyzersdisintegration/friability testersleak test machinesdrying ovensanalytical balancesbench scalesbarcode terminals
E-Commerce & 3PL

Warehousing, Logistics & Parcel Courier

High-Throughput Parcel Weight Verification & Audit Proofing

  • High-speed automated parcel weight verification on active conveyor lines and sorting zones.
  • Automatic photo capture triggered upon stable weight detection to prevent claims and shipping disputes.
  • Instant PDF receipt generation with embedded imagery and real-time WMS/ERP synchronization.
Supported Hardware
Conveyor scalesoverhead IP camerashigh-speed thermal printershandheld 2D scanners
Heavy Industrial

Steel, Heavy Manufacturing & Mining

Unattended Weighbridge Automation & Anti-Fraud Protection

  • 24/7 unattended weighbridge automation services with long-range RFID vehicle access control.
  • Anti-fraud CCTV photo capture during gross and tare weighments to eliminate payload manipulation.
  • Real-time posting of net weight data directly into enterprise ERP systems with instant weigh slips.
Supported Hardware
60-120T Weighbridgeslong-range UHF RFID readersboom barrierslicense plate cameras
FMCG / Food Safety

Food, Beverage & Fast-Moving Consumer Goods

GS1 Barcode Validation & Complete Lot Traceability

  • GS1 barcode validation and FEFO (First-Expired, First-Out) automated expiry tracking.
  • End-to-end lot traceability from raw ingredient intake to finished goods dispatch.
  • Multi-station checkweighing integration to minimize product giveaway and enforce packaging compliance.
Supported Hardware
Checkweighersinline industrial scalesGS1 barcode verifiersERP sync bridges
SLA & Post-Deployment

Technical Support, Maintenance & SLAs

Comprehensive post-deployment care & maintenance services ensuring zero downtime, annual audit readiness, and continuous ERP compatibility.

24/7 Remote & On-Site Support

Dedicated Engineering Triage

Dedicated engineering team ensuring minimal shop-floor downtime with rapid remote triage and on-site field visits across industrial zones in India.

< 15 MinsCritical incident response time

Hardware Re-calibration & Audit Readiness

Metrology & Sensor Precision

Annual calibration verification for weighing balances and sensors, built to support audit compliance with Legal Metrology and FDA/GMP requirements.

AnnualVerification & certificate generation

Software Patching & ERP Upgrades

Continuous API Compatibility

Continuous API maintenance as enterprise ERP environments evolve. Proactive connector patches for SAP ECC, S/4HANA, and custom enterprise databases.

Zero FrictionContinuous backward compatibility

Compliance & Data Backup Monitoring

Data Integrity & ALCOA+ Assurance

Automated database backups and periodic compliance health checks ensuring encrypted audit logs remain tamper-proof and fully recoverable.

99.9% UptimeSystem reliability & database durability

Need a Custom Annual Maintenance Contract (AMC)?

We provide tailored SLA tiers with guaranteed engineer on-site response times, calibration certificates, and 24/7 dedicated telephone escalations across Gujarat and PAN-India.

Inquire About AMC Plans